fuelhero5_LQ
Different iterations of Fuel Hero
fuelhero_3D_5
Creo drawing of Fuel Hero
fuelhero4_LQ
Final design of Fuel Hero
fuelhero2_LQ
First version of the product
fuelHero7_LQ
Fuel nozle
fuelhero3_LQ
Stress tests
fuelhero6_LQ
Different iterations of Fuel Hero

Concept

Thousands of car owners misfuel their vehicle every year. Fuel Hero is a mechanically simple solution that fits into the diesel tank of any older car and physically prevents the possibility of misfueling your car with petrol. The idea was conceived by KKN udvikling and was targeted towards both private car owners but also rental companies for whom misfueling is a major concern.

My role

I was brought into the project to mature the product from the first prototype onto a more market ready concept. The primary challenge was to design Fuel Hero in a way that it could universally fit a range of different car brands. I did field testing, 3D modelling and prototype manufacturing of a dozen of new iterations to improve the design.

KEY LEARNINGS

3D modelling [Creo Parametric]
3D printing for functional prototyping
Material selection for corrosive environments

Related Projects